First, it's nice to see you finally giving a bit o love to the site. My first opinions:

- The search at the frontpage ROCKS. It's very nice and powerful. I mean the search of the appliances (your custom drupal plugin?) Good work on that.

- I agree with Jed, that salmon pink background tabs sucks. 

- I still believe the primary navigation links of the site are not ideal. Maybe include appliances at least as a link, that should be the first PRIMARY link, I know the front page has the appliances list, but not always you come from the front page (I usually begin at the forum). More sugestions:

  * FAQ under help.

  * No sublevel for forums (just take them to the forum main entry)

  * Development should be one of the Primary Links.

  * Move the frontpage's about tab to a page under Help -> About (and leave only the benefits)

- The search filter on the appliances library doesn't work as nice as the one on the front page. :( Search Core for example, excelent results on the front page, but on the appliances page I didn't get turnkey core.

Keep the good work! More feedback next year!!! Family's waiting!